Carbide cutting tools are cutters made from carbide material, tipped with a carbide cutting edge, or metallic blades coated with a carbide layer. The material – carbide – strengthens the cutting tools, which enhances their cutting performance.
Carbide cutting tools are increasingly popular in the modern engineering and industrial markets due to their ability to withstand high operating temperatures without compromising their cutting performance.
Re-sharpening and Re-conditioning Carbide Cutters
Cutting tools are not cheap. To get the most from them, you should ensure outstanding care and maintenance – to extend their performance levels and longevity. Re-sharpening and re-conditioning are secrets to keeping these tools in shape over the years.
Re-sharpening
Re-sharpening is quick, affordable, and aims to bring your cutter to its original or acceptable specs. It focuses on the cutting edges to eliminate imperfections the tool may have acquired while in use. When re-sharpening, you should be keen to minimize stock removal – not to undersize the cutter beyond the acceptable range and to accommodate future re-sharpening.
Depending on the state of the cutter, you may also consider width sharpening, face lapping, and OD. With these factors in mind, you should engage a professional in the tools industry.
Re-tipping
Re-tipping involves taking small and old pieces off the carbide, brazing on new sections, and sharpening. The goal is basically to bring the tool to its original specs. It is slightly costlier than re-sharpening – it involves more work.
Types of Carbonized Metals
Carbide is a significant element in the manufacturing process of cutting tools. It is a chemical compound made from carbon and other elements (metallic), including titanium, tungsten, and tantalum, among others. The metals are combined with carbide to create powerful cutting tools for industrial purposes – incredible physical strength, resistance to heat, pressure and wear, rigidity.
Tungsten Carbide
It is one of the most common carbide materials – tungsten and carbon. It helps make abrasives, machining, and cutting tools.
Titanium Carbide
It is suitable for high cutting speeds, precision, and flawless finishes, making it familiar when cutting steel-based materials. Sometimes, it is mixed with tungsten carbide to enhance corrosion and wear resistance. Tools made from tungsten carbide and titanium carbide have a longer lifespan and superior machining capacity.
Tantalum Carbide
Tantalum is less rigid and softer than tungsten carbide and titanium carbide. It is mainly used to coat cutting tools, but it can also be added to tungsten carbide to enhance corrosion resistance. It is famous for being a superconductor making it ideal for an electrode even though it serves as a cutting tool in EDM wire cutting processes.
The carbide tooling industry has immensely grown over the recent years, with the demand for cutting tools rising steadily. As the demand for the tools increases, manufacturers keep working to match the clients’ needs with great innovation and high-performance cutting tools.
Carbide cutting tools are budget-friendly, durable, and sharp. To learn more about these cutting tools, visit Suncoast Precision Tools.
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https://www.accusharp.co.in/why-use-carbide-cutting-tools-benefits-of-carbide-cutting-tool-future-of-carbide-cutting-tool/
